THESIS
2018
Abstract
Nowadays, during precisely screwing assembly process, there is a strict requirement for the
acceleration-speed and force-torque real-time precisely control. It wastes a lot of time to set
these parameters during different assembly process. To improve the efficiency, it is very
necessary to develop an intelligent wrench which can automatically precisely set these
parameters. But now all such products are all developed by foreign companies include the Atlas
Copco, DEPRAG which is very expensive, costing from 120K-200K RMB. And every year,
many companies like Foxconn and DJI spent a lot of money to buy such equipment for their
products’ assembly process which means there is a huge potential market for such product.
For this problem, we build an intelligent wrench which can automati...[
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Nowadays, during precisely screwing assembly process, there is a strict requirement for the
acceleration-speed and force-torque real-time precisely control. It wastes a lot of time to set
these parameters during different assembly process. To improve the efficiency, it is very
necessary to develop an intelligent wrench which can automatically precisely set these
parameters. But now all such products are all developed by foreign companies include the Atlas
Copco, DEPRAG which is very expensive, costing from 120K-200K RMB. And every year,
many companies like Foxconn and DJI spent a lot of money to buy such equipment for their
products’ assembly process which means there is a huge potential market for such product.
For this problem, we build an intelligent wrench which can automatically set the best value for
these parameters. Our development idea is based on the cloud platform to automatically collect
all the screwing data. And we could optimize the best parameters which can make sure the
screwing process successfully within the shortest time. According to the screwing feature, we
set the whole process into 7 steps, and set the corresponding optimization priority. Based on
the newton gradient optimization algorithm, we can get the best value for every step within 10
times screwing process. And compared with the foreign companies’ product, the cost for our
intelligent wrench system is cheaper, while guaranteeing the shortest time for the screwing
process. Further, when we get enough screwing data for different assembly process, based on
machine learning method, we can provide users with a more reliable screwing process solution,
costing less money.
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